Sleeper factories

At CAVITY, we deliver flexible and customizable solutions for prestressed concrete sleeper production, ensuring high-quality results and adaptable automation to meet the unique needs of our customers. With over 25 years of expertise, we specialize in the design and implementation of complete production factories, including concrete batching plants and buttonhead machines, for consistent and efficient performance.

Comprehensive Solutions, Tailored to Your Needs

From initial design to full-scale implementation, we provide end-to-end solutions that ensure seamless integration and top-tier performance:

• Complete design and engineering of prestressed concrete sleepers, fully tailored to client specifications.
• Factory layout planning, machine design, and turnkey project execution for efficient production workflows.
• Support in certification, staff training, production start-up, and quality control to ensure success from day one.
• Ongoing after-sales service, including maintenance and spare parts, to maximize operational reliability.

Rapid Validation with Our Prototype Plant

To accelerate the validation process, CAVITY operates a dedicated prototype plant, allowing us to produce the first sleepers in a very short time. This ensures that designs are tested, refined, and validated efficiently before full-scale production begins.

For temporary, single-unit installations, we offer a streamlined setup that includes:

• Manual tensioning & detensioning equipment
• A dedicated demolding table
• A specialized vibration table for controlled compaction

This approach enables quick prototype production, helping clients verify sleeper designs before committing to large-scale manufacturing.

Efficiency and Reliability Built In

At CAVITY, we combine cutting-edge technology with decades of industry expertise to deliver efficient, reliable, and high-quality solutions for sleeper production—ensuring optimal performance and long-term success.